Application of high-frequency mechanical impact treatment for fatigue strength improvement of new and existing bridges Hassan Al-Karawi.
Language: English Series: Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie ; 5263Publication details: Göteborg : Chalmers University of Technology, 2023Description: 60 sISBN:- 9789179057978
Härtill 7 uppsatser
Diss. (sammanfattning) Göteborg : Chalmers tekniska högskola, 2023
This thesis investigates the application of High-Frequency Mechanical Impact (HFMI) treatment for fatigue strength improvement of weldments in existing and new bridges. In the former case, the welds have already been subjected to fatigue loading and accumulated damage before treatment. A fatigue testing program is set up, comprising welded specimens subjected to fatigue loading before HFMI treatment to investigate the efficiency of HFMI treatment on existing structures. Moreover, additional fatigue test results are collected from the literature and analyzed. HFMI treatment is found to be very efficient in extending the fatigue lives of existing structures regardless of the accumulated fatigue damage prior to treatment, given that any surface cracks, if exist, have not grown more than 2.25 mm in depth. For practical applications, HFMI treatment is only recommended if the critical details are verified to be free of any surface cracks. Remelting the surface with a tungsten electrode before HFMI treatment is another solution which has rarely been studied on existing structures. Therefore, several experimental investigations are conducted including fatigue testing, measurement of residual stress, hardness testing and scanning the welds topography to study the effect of combining these two post-weld treatment techniques. The combined treatment is found to be efficient as it induces higher and deeper compressive residual stress and local hardening. These aspects are all considered in numerical simulations conducted to investigate the fatigue behaviour of new and existing weldments treated using this combination. The results verify the superiority of the combined treatment to both individual treatments (TIG & HFMI). Nonetheless, because of the complexity associated with TIG remelting, the combination is only suggested for existing structures containing shallow fatigue cracks which can be fused by a tungsten electrode.